Pengertian total productive management pdf

This program is designed for all types of maintenance environments. Total productive maintenance is an allinclusive approach to equipment maintenance. Simultaneous consideration of tqm and tpm influence on production performance. It is an initiative for optimizing the reliability and effectiveness of manufacturing equipment. Seputar pengertian pemeliharaan maintenance seputar. Scribd is the worlds largest social reading and publishing site. Lean adalah management system yang mengempower mendayagunakan setiap karyawan untuk mencapai tujuan organisasi dengan konsep terencana lean adalah budaya untuk melakukan perbaikan proses terus menerus kaizen dan budaya menghargai orang lain respect for people. Implementasi total productive maintenance sebagai penunjang. Pp london sumatra indonesia, tbk bagerpang pom in the period. An introduction to total productive maintenance tpm j. The goal of the tpm program is to markedly increase production while, at the same time, increasing employee morale and job satisfaction. Analisis produktivitas perawatan mesin dengan metode tpm. The total productive management tpm is a proactive maintenance system that aims to maximize the effectiveness of the facilities available to.

Total quality management tqm is the belief that every team member in every part of the organization and at every step of the production cycle must be committed to quality. The views expressed in this publication do not necessarily reflect the official views of the asian. May 31, 2012 total productive maintenance atau tpm adalah salah satu metode proses maintenance yang dikembangkan untuk meningkatkan produktifitas di area kerja, dengan cara membuat proses tersebut lebih reliable dan lebih sedikit terjadi pemborosan. Fokus utama total productive maintanance atau tpm ini adalah untuk memastikan. Makna total dalam total productive management mempunyai tiga pengertian yang menggambarkan sifat utama dari tpm. May 23, 2014 total productive maintenance tpm, menuju budaya kerja yang lebih produktif. Mohanram 1research scholar, 2professor department of mechanical engineering psg college of technology, coimbatore 641 004, india. Seperti yang telah kita ketahui, preventive maintenance berfungdi menangani langsung halhal yang bersifat mencegah terjadinya kerusakan pada alatfasilitas yang dilakukan dengan jalan memeriksa alatfasilitas secara teratur dan berkala serta memperbaiki kerusakankerusakan kecil yang dijumpainya selama pemeriksaan. The total production management system is designed to be network ready with an industry standard network connector so that information from the system is online and accessible from anywhere in the factory. Pengertian public relations, fungsi, tujuan metode dan. Quality cant wait for the quality control or test phase of production.

Tpm is teambased, proactive maintenance and involves every level and function in the organization, from top executives to the shop floor. Todays challenges, tomorrows opportunities human capital nstitute hewitt ssoiates toe. The tpm program closely resembles the popular total quality management tqm program. Agenda for 2day version maintenance management seminar day 1 blue case studies, red exercises 1.

Total commitment to the program by upper level management is required in both. Apa itu tqm singkatan dari total quality management tqm adalah metode maupun proses yang berkelanjutan untuk mendeteksi serta mengurangi atau menghilangkan kesalahan di bidang manufaktur, merampingkan manajemen rantai pasokan, meningkatkan pengalaman pelanggan, dan memastikan bahwa karyawan dapat mempercepat pelatihan. Total productive management improves all business processes. The idea is not only to optimize the manufacturing activities, the goal is to improve all business processes.

Tpm adalah total productive maintenance yaitu konsep perbaikan. It can be considered as the medical science of machines. Pondasi tpm adalah 5s, sedangkan pilar utama tpm terdiri dari 8 pilar atau biasanya disebut dengan 8 pilar tpm eight pillar of total productive maintenance. This waste is due to operators, maintenance personal, process, tooling problems and nonavailability of components in time etc. Tpm total productive maintenance engages operators to improve equipment. Mesinmesin membersihkan dan diberi pelumas secara rutin, biasanya dilakukan oleh operator yang menjalankan mesin tersebut. Total productive maintenance certification offered 100% online. Strategic assessment of maintenance operations how to examine your current state of maintenance operations. The total productive maintenance concept provided a quantitative metric overall equipment effectiveness oee, for measuring the effectiveness of individual equipment in a factory, which is significant but insufficient since world class manufacturing wcm system focus on product line involving machines in series. This is an overview of reliabilitycentered maintenance rcm.

Productivity and performance management managerial practices in the construction industry aki pekuri1 harri haapasalo2 maila herrala3 abstract the purpose of this paper is to clarify the meanings of different terms related to productivity and to analyze the state of productivity in the finnish construction industry at the macro level. May 12, 2017 total productive maintenance atau biasa dikenal dengan tpm banyak sekali digunakan di berbagai industri terutama yang melibatkan peralatan mesin. Pengertian, tuuan dan manfaatpenerapan 5r 5s di tempat kerja pengertian definisi 5r 5s ialah cara metode untuk mengatur mengelola tempat kerja menjadi tempat kerja yang lebih baik secara berkelanjutan. Total productive maintenance tpm, menuju budaya kerja yang. P engertian, tu j u an dan manfaat penerapan 5 r 5 s di. Total productive maintenance, overall equipment effectiveness, fishbone diagram. In this case, the purpose of measurement are components of total productivity, and interpreted correctly of. Other areas of emphasis include minimizing machine downtime resulting from unexpected. Cara sukses menerapkan total productive maintenance ipqi. Tanpa dukungan manajemen, akan ada skeptisme dan resistensi yang kemungkinan bisa melumpuhkan inisiatif. Pilar selanjutnya dalam tpm adalah menyebarkan konsep tpm ke dalam fungsi administrasi. Total productive maintenance atau tpm adalah salah satu metode proses maintenance yang dikembangkan untuk meningkatkan produktifitas di area kerja, dengan cara membuat proses tersebut lebih reliable dan lebih.

Pengertian total productive maintenance hubungan kerjasama yang erat antara perawatan dan organisasi produksi secara menyeluruh yang bertujuan meningkatkan kualitas produksi, mengurangi biaya produksi, meningkatkan kemampuan peralatan dan pengembangan dari keseluruhan sistem perawatan pada perusahaan berdasarkan aktifitas. Dengan komitmen yang kuat dari top management terutama sebagai change management agent, dalam kurun waktu 23 tahun. Total productive maintenance tpm is a maintenance program which involves a newly defined concept for maintaining plants and equipment. Aplikasi atau software yang telah mendukung sistem management dan tracking fixed asset, akan menggunakan teknologi identifikasi untuk setiap satuan fixed asset dengan memberikan kode yang bersifat unique number dalam bentuk barcode labeltag atau rfid tag. Cara sukses menerapkan total productive maintenance. Total productive management is also a term found in the literature to describe tpm practices. Hewitts human capital consulting in partnership with the state of talent management. Total productive maintenance free download as powerpoint presentation. Total productive maintenance tpm, total maintenance assurance, preventive maintenance, reliability centered maintenance rcm, and many other innovative approaches to maintenance problems all aim at enhancing the effectiveness of machines to ultimately improve productivity 7. This certification is offered exclusively from the management and strategy institute. In this modern age, it is important that applications from different suppliers should be able to share information. Top management harus menciptakan lingkungan yang akan mendukung berjalannya program tpm. Initial management implementation 157 audit sheets 159 the red tag holding area 160 step 1. Dec 30, 2012 total productive maintenancetpm bagaimana merawat produktifitas mesin secara total created by.

Tpm adalah total productive maintenance yaitu konsep perbaikan berkelanjutan continuous improvement yang melibatkan seluruh karyawan dengan tujuan untuk memaksimalkan nilai tambah dari seluruh supply chain untuk meningkatkan kepuasan pelanggan customer satisfaction dengan indikator performance berupa oee overall equipment effectiveness. Total productive maintenance tpm, menuju budaya kerja. Jadi predictive maintenance adalah merupakan bentuk baru dari planned maintenance, dimana penggantian komponen atau suku cadang dilakukan lebih awal dari waktu terjadinya kerusakan. Lean management promotes longterm, continuous improvement through small changes. Pengertian total productive maintenance tpm,tpm adalah suatu sistem yang digunakan untuk memelihara dan meningkatkan kualitas. This study measures the value of the production line oee pt. Total productive maintenance atau biasa dikenal dengan tpm. Konsep total productive maintenance tpm pertama kali diterapkan di jepang pada tahun 1971. Traditional management thinking regards maintenance costs as accidental, rather than planned and controllable. Total productive maintenance tpm, menuju budaya kerja yang lebih produktif. Rcm is a maintenance strategy that establishes criticality levels for plant equipment, documents failure modes and effects for this. An introduction to total productive maintenance tpm. A decision model for corrective maintenance management. Productive maintenance tpm and kanban system were some of those strategies under.

Tujuan total productive maintenance adalah memastikan semua peralatan atau mesin berada dalam kondisi kerja yang baik untuk menghindari kerusakan dan terjadinya delay dalam proses manufaktur. Pengertian total productive maintenance tpm total productive maintenance atau disingkat dengan tpm adalah suatu sistem yang digunakan untuk memelihara dan meningkatkan kualitas produksi melalui perawatan perlengkapan dan peralatan kerja seperti mesin, equipment dan alatalat kerja. Attendees could include directors responsible for maintenance, maintenance managers, supervisors, lead hands, cmms. Performing manual oee calculations helps reinforce the underlying concepts and provides a. Pendekatan 3g ini memperkuat konsep pembelajaran secara praktis. Sep 03, 2010 konsep total productive maintenance tpm pertama kali diterapkan di jepang pada tahun 1971. Metode ini merupakan bagian dari lean manufacturing. To start implementation of tpm firstly top management need to understand that tpm needs to be part of a long term culture change programme, not just an initiative for the maintenance department. First published in japan by asian productivity organization leaf square hongo building 2f 1241 hongo, bunkyoku tokyo 1033, japan. Secara berkesinambungan meningkatkan semua kondisi operasional dalam sebuah sistem produksi dengan cara menstimulasi daily awareness dari semua karyawan.

Early equipment management, directs practical knowledge and. In business analysis, the production possibility frontier ppf is a curve that illustrates the variations in the amounts that can be produced of two products if. Implementing successful total productive maintenance tpm in. A case study on multicolor offset machine using sd methodology. Apa itu pemeliharaan maintenance mesin merupakan hal yang sering dipermasalahkan antara bagian pemeliharaan dan bagian produksi. So often in practice, measurement in business means measures of partial productivity.

The total productive management tpm is a proactive maintenance system that aims to maximize the effectiveness of the facilities available to an organization. Mengenal total productive maintenance tpm sebagai metode. Simplified service and maintenance features reduce downtime, allowing the machine to spend less time being serviced and more time on the haul roads. Total productive maintenance tpm merupakan suatu metode yang digunakan untuk meningkatkan efesiensi penggunaan mesin dalam rangka mendukung total preventive maintenance system yang melibatkan partisipasi semua departemen dan setiap orang di perusahaan mulai dari lantai produksi hingga top management. Definisi, unsur, prinsip, manfaat program total quality. Pada tpm mengikut sertakan pekerja dari bagian produksi untuk ambil bagian dalam kegiatan maintenance tersebut. Sep 02, 2015 total productive manufacturing, total perfect management, total profit management, total people management, total productive management, total productive maint slideshare uses cookies to improve functionality and performance, and to provide you with relevant advertising. An example of planned breakdown maintenance is runtofailure maintenance, where an organization has decided that letting a piece of equipment break down before servicing is the most costeffective and least disruptive option examples of unplanned breakdown maintenance include corrective maintenance and reactive maintenance. Total productive maintenance program perawatan yang melibatkan semua pihak yang terdapat dalam suatu perusahaan untuk dapat saling bekerja sama dalam menghilangkan break down, mengurangi waktu down time, memaksimalkan utilitas, kegiatan produksi serta kualitas dari produk yang dihasilkan. Manajemen perawatan fasilitas total productive maintenance. The author also provides a wealth of practical casestudies, and action plans for solving everyday.

Fry tarleton state universitycentral texas, 1901 south clear creek road, killeen, tx 76549, usa accepted 3 september 2003 abstract a causal theory of spiritual leadership is developed within an intrinsic motivation model that. The results obtaines analisisa average less than the standard value of oee 85%, therefore the engine management and poor maintenance. Jan 16, 20 12 langkah implementasi total productive maintenance tpm di lini produksi. Stephens, phd, introduction to product life management and total productive maintenance, purdue university, 2006 8 seiichi nakajima. Value and non value added va nva activities analysis. Value and non value added va nva activities analysis of a inspection process a case study 1 k. Fokus utama total productive maintanance atau tpm ini adalah untuk memastikan semua perlengkapan dan. Sebelum membahas perbedaannya berikut ini akan dijelaskan. Tpm focuses on involving machine operator in the routine checks and cleaning of the machine to detect problems earlier. Commercial and naval ship construction deliverable 2. The terms total productive maintenance, total productive management, and total productive manufacturing will be used interchangeably throughout this paper. Langkah 11 kembangkan program early equipment management.

Manajemen pemeliharaan mesin atau peralatan sudah dimulai dengan. Arranged in a logical, userfriendly format, total productive maintenance shows readers how to define and evaluate their existing programs and integrate them with reliability centered maintenance and time and condition based maintenance. No part of the content of this website may be reproduced in any form without the written permission from the kaizen management consulting company. Tpm improves equipment effectiveness lean production. Implementing successful total productive maintenance tpm in a manufacturing plant ignatio madanhire, and charles mbohwa abstract this study examines the impact of total productive maintenance tpm implementation on an organization in terms of productivity and quality levels. Konsep tpm mencakup semua hal yang berhubungan dengan maintenance termasuk implementasinya di lapangan. A plant tpm steering committee is formed to establish and drive a comprehensive plant wide pe focus. Pengertian total productive maintenance tpm ilmu manajemen. Pdf simultaneous consideration of tqm and tpm influence on. Proper management of maintenance offers many companies significant potential for improving productivity and profitability. Pdf simultaneous consideration of tqm and tpm influence.

Total productive maintenance reliability engineering. Pengertian sistem produksi lean manufacturing lean manufacturing adalah suatu upaya untuk menghilangkan pemborosan waste dalam produksi, meningkatkan nilai tambah pada suatu produk serta memberikan nilai kepada kepada pelanggan yang dilakukan secara terus menerus continuously improvement oleh suatu industri manufaktur pabrik. Pengertian tpmsebuah strategi kaizen yang memfokuskan padapeningkatan efisiensi mesin. Total quality management tqm consists of organizationwide efforts to install and make permanent climate where employees continuously improve their ability to provide on demand products and services that customers will find of particular value. Within purac, a company which makes lactic acid derivates, tpm is not limited to total productive maintenance. Total productive maintenance overview the mission of each pillar is to reduce loss with the ultimate aim of elimination of all losses. Many of the tools such as employee empowerment, benchmarking, documentation, etc. Additionally, research in maintenance management has focused on preventive maintenance and has ignored corrective maintenance.